Doing diagnostics using fault codes only is not very reliable, you need to check Live Data as well. FORScan is the best diy system for checking Live Data as well as Ford specific fault codes. If you do replace the EGR then you will need something like FORScan to reset the Learned Values otherwise the new EGR will not function properly. Hello all, This is my first post after reading many posts around the 'glow plug' light on my delightful 100,000 mile 2003 TDCi Mondeo. I love the car when this light isn't on, I get 55 to the gallon and it is amazingly comfortable and safe - a great family car Ford Year: 2010 UK/Ireland Location: Other costs, about, to blank off the egr valve on a 2007 cmax 1.6 tdci in a garage. Ford Model: Sea Grey Mondeo MKIV 1 Budding Enthusiast. 66. Name: johnathan. Ford Model: ford mondeo estate ghia 2.0 tdci. Ford Year: 2002. UK/Ireland Location: Derbyshire. Posted January 8, 2012. Hi all ;) i would like to fit a new boost gauge on my 2002 mondeo estate ghia 2.0 tdci but a bit unsure wich pipe to tap in to ive fitted them in the past but to be honest im not up to The EGR is at the back of the engine on the top. 4 bolts are easy to see and remove, 2 of the bolts fix the EGR to the engine block and the other 2 bolt the EGR to the EGR cooler. There are 5 other bolts you need to remove as well. Ford Mondeo Mk5, E G R Valve Stuck Open. The mk5 ford mondeo exhaust gas recirculation valves are proving to be quite problematic. I have a 53 plate Mondeo 2.0 petrol. I am looking for the EGR valve. I know most people think its on th right hand side of the engine, near the coils. But how could that be. The EGR valve needs exhaust, yet there is no exhaust on the side of the engine. So does anyone actually know where the EGR valve on a 2 litre Duratec is? Pulling the vacuum pipe off the EGR valve will do the same thing. and may not solve any issues you may have. A blanking plate is cheap, something approx 2mm thick if you can. Dont use tin cans. because they will burn through very quickly. A blanking plate eliminates the EGR 100%. 4NoX5c.

ford mondeo 2.0 tdci egr valve location